Dust collector for my Shapeoko 2. to support tiling (feeding long pieces from the front or back of the machine, through to the other side). I chose to buy a cheap ~4 gallons/15L ash collector tank at my local hardware store, and bolted the cyclone onto that (with a little glue around the base for sealing): Surprisingly little dust/debris gets past this and into the shop vac, so much so that I hardly ever change the shop vacuum filter itself now. I invite posts with new ideas as well as … higher Z-axis upgrade), to have room to fit a dust collection system underneath/next to the machine. Here are a few things to consider: it should be high enough to accommodate the Shapeoko itself and still have a comfortable margin on top on that. $41.99. With an MDF bed, another idea is to cut slots on the sides, making it very easy to insert/remove the walls. Includes: When things go wrong, you do not want to have to reach for the various power switches (router and machine, at least), so having a big red button located right within arm's reach could save you (or the machine) someday. the front window of an enclosure is an excellent protection against flying debris, or the occasional broken endmill. You also have to reuse the SuckIt magnet spacers. My solution was to install the Shapeoko on top of a thick piece of MDF (with holes to accommodate the protruding nuts under the steel plates), with a narrower and thinner piece of MDF inserted between the plates on top of that, plus a thin sheet of roofing felt to provide a little damping. It makes for a simple and useful project, especially if you include a kill switch/emergency stop button. potentially unsafe because cutting some materials (e.g. keep in mind that CNC is noisy (router and sound of the cut itself and dust collection system), though an enclosure will help a lot. Clothing, Hair, and Jewelry ... Shapeoko XXL, that this allows the carriages to slide easily along the rail system. The Shapeoko is made in the US and comes with a 12 month warranty. May 25, 2017 - I'm updating this OP as I progress... Feel free to post your enclosures here or ideas for how to improve this one. Shapeoko / CNC Dust Collector Attachment by eneref is licensed under the Creative Commons - Attribution - Non-Commercial - No Derivatives license. In the picture below, the orange tube goes to a (heavy duty) air compressor, and the transparent tube goes into a bottle of lubrication liquid. 4" x 20' CLEAR PVC DUST COLLECTION HOSE BY PEACHTREE WOODWORKING PW376 4.8 out of 5 stars 220. From shop 123ONE. These dust boots offer integrated spindle locks, machining visibility, phenomenal dust removal, and quick installation ... Shapeoko 3 Dust Boot - Dewalt DWP611. spare space around the machine (especially above the machine) comes in handy, to accomodate an enclosure, itself larger than the machine by a good margin, as a provision for upgrades (e.g. with the dust collection/shop vacuum, which is commonly placed underneath the enclosure. $33.99. You can build it in about 2 hours. One major drawback for the Shapeoko is the lack of dust collection – if you don’t keep on top of dust collection, it can damage your machine (and, more importantly, your lungs). BUT if you are cutting a lot of MDF or other nasty material that produce very fine dust, you should still have proper (HEPA) filtering in place, the cyclone alone will not be good enough. While a dust collection system works great for cutting wood & plastics, cutting metal is different: the chips may be too heavy to be efficiently sucked out of the cut, and if any lubrication is required it is incompatible with the use of a dust shoe. Always wear a filter or respiratory mask suitable for the type of dust generated by the material being cut. Shapeoko 3 Dust Boot - Dewalt DWP611. The Shapeoko 3 CNC by Carbide 3D is a great machine, and one that truly stands out among anything and everything in its price class. Thank you to all of our amazing Suckit Dust Boot customers over the past 5 years! I’m still not at the point where I’m comfortable leaving the garage for more then a few minutes while a job is running. All three work well on Shapeoko. Setting up a dust-collection system is easier than you think. Putting the Shapeoko inside an enclosure has many benefits: the enclosure walls alone will reduce noise, or at least filter out the most irritating high frequencies of the router. The X-Carve Dust Control System collects debris as X-Carve carves your workpiece. A common solution is to buy or build a "cyclone" dust separator: the shop vacuum is plugged on top, while the hose from the dust shoe is connected on the left. Some just put a sock on the top part of the router. Safety. You can also go crazy and buy a fancy keypad with programmable OLED displays on each key, and dynamically switch between different keymap configurations. What safety gear do I need to operate a machine?--- At a minimum eye protection and heavy clothing to protect against a broken bit, hearing protection or a sound enclosure, dust collection and if necessary a filter mask or respirator depending on the nature of the material being cut. The main drawback is that the side arms holding it usually reduce the X travel slightly, and the dust shoe is generally a bit bulky, with risks of collision with clamps. All Our CNC Wood Router Machines are built In the USA and have all steel frames that come fully assembled, and pre-tested, backed by the industry’s best customer service. If you buy or make a dust shoe, make sure it has a slot in the back so that it can be inserted/removed without having to raise the tool, unlike mine shown in the picture above. Contain the dust from your Shapeoko 3 with our fully 3D printed dust boot. clearing the path for the tool: if chips accumulate e.g. Ok, maybe not that much but this quick (cheap) build will help keep the dust from piling up in your room. I made the dust collector from some pine wood I had in stock. While you are designing your enclosure, why not plan to add a custom power control panel at the same time? When the toolpaths are such that the dust shoe will move past the edges of the stock surface, it is useful to add extra material (of the same thickness) around the stock, to ensure that suction power remains optimal throughout the job. They come in two main types: the dust shoe can be attached to the router (or elsewhere on the moving part of the Z-plate). This section is a brief overview of the usual elements of a Shapeoko setup in the workshop, and focuses on the "why" and "what's important" in each element, rather than describing all possible options (which would be impossible, user setups vary wildly!). Mark Chepurny is raising funds for Suckit - Amazing CNC dust boot on Kickstarter! Install all dust collectors and accessories in accordance with the NFPA 664, OSHA regulations, and other federal and local codes. Dust Boot for the Shapeoko 3 CNC - Affordable Dust Collection for your CNC Router 123ONE. Whatever works for you, but do protect it somehow, metal chips going into the router's air intake will not end well. Dec 5, 2018 - I'm updating this OP as I progress... Feel free to post your enclosures here or ideas for how to improve this one. Mine is wireless and costs about 20$, I printed custom labels for the actions I use most, and then mapped the underlying keys to the associated actions in my G-code sender. I tuned mine based on a great suggestion from @wmoy on the forum, and captured them here for reference: These values can be tuned from the MDI menu in Carbide Motion, or from the G-code command shell in any other G-code sender. A custom-made bench with a torsion box is a popular choice, but mine is just installed on a sturdy Ikea kitchen table bolted to the wall. The usual solution is to use an air jet to push the chips away from the cut. on top of the router: the picture below shows a quick and dirty hack that protects the router air inlets from flying chips, while still letting the air enter freely. For you to do this, you need to a Suckit dust boot and Carbide 3D Low profiles arms - to order them please see the suckit website or email info@suckitdustboot.com. No dust collection plate to prevent dust from spilling all over – Shapeoko 3 does not come with a dust collection plate that can be used for the collection of dust (dust collector) and leftovers from cutting. the suction from the shop vacuum and the shape of the cyclone dust separator are such that an outer vortex (blue) and inner vortex (teal) are created, so the chips/dust contained in the incoming air flow are pushed against the walls of the cyclone by centrifugal force, and then slide down under the effect of gravity to the bottom where they can be collected using any kind of tank. from 74.99. height: having the machine installed at arm/desk level is best. the inside walls can be padded with a sound-damping material. It handles all kinds of toxic and combustible dusts, smoke and fumes, including fine, fibrous and heavy dust loads. Using your CNC is no longer a dirty job! Top subscription boxes – right to your door, © 1996-2020, Amazon.com, Inc. or its affiliates. This dust collection shoe bolts directly on to the standard Shapeoko Z Axis plate and features adjustable height to match with any stock material. MDF) produce fine dust instead of chips. They do a good job of containing the chips (but if you look closely enough at the picture below, you will see that some chips ended up on the left rail anyway) : The Shapeoko's default configuration procedure in Carbide Motion programs a set of specific GRBL parameters in the controller. can be installed to prevent chips from flying upwards and getting stuck in the Z-axis or router, while still allowing the air jet to be aimed at the cut: on the forum, and captured them here for reference: $25=2000.000 (Homing search seek rate, mm/min), $27=1.000 (Homing switch pull-off distance, millimeters), $110=10000.000 (X-axis maximum rate, mm/min), $111=10000.000 (Y-axis maximum rate, mm/min), $112=1400.000 (Z-axis maximum rate for HDZ, mm/min, 1000 for stock Z axis), $120=500.000 (X-axis acceleration, mm/sec^2), $121=500.000 (Y-axis acceleration, mm/sec^2), $122=200.000 (Z-axis acceleration, mm/sec^2). My SuckIt dust boot broke awhile back. still have a comfortable margin on top on that. MDF) produce fine dust instead of chips. The dust collection hose should be able to move freely when the gantry moves to any position on the work area. (the picture shows an aluminium bed, which also helps the rigidity, but that is a story for the HW upgrades section). potentially unsafe because cutting some materials (. some folks have caused cuts to fail by dust induced static when vacuuming by hand. you will probably want to install (LED) lighting inside the enclosure, at 360° if possible to avoid shadows on the work area. Because my shop has several dust-producing machines close to each other, space for, and access to, individual dust-collection blast gates proved problematic. chips/dust will still find their way around the machine, and the enclosure helps in keeping that from spreading to the rest of the workshop. Many users do not have the luxury of having multiple options for where to install their Shapeoko anyway, but when possible: a heated/dry area is preferable. For maintenance reasons the ability to remove/raise the top of the enclosure out of the way is handy. As long as the bench underneath is reasonably level, getting rid of the feet is not a problem, and this will provide a lot of additional rigidity: I can now push on the bed as hard as I need to. The structure and electronics are basically immune to low/high temps and humidity, but the MDF bed is prone to absorb moisture. Prime members enjoy FREE Delivery and exclusive access to music, movies, TV shows, original audio series, and Kindle books. They are called "Z-independent" dust shoes, here's a picture of such a dust shoe installed on my machine: The main benefit of a Z-independent dust shoe is that suction is optimal (since the bristles can be adjusted to be flush against the stock surface), and there is no need to worry about cutting depths. Using a dust shoe attached to the X/Z carriage is the common solution. It still uses the stock SuckIt arms, because I'm just too lazy to redo these, and they work well. Some just put a sock on the top part of the router. A chip guard can be installed to prevent chips from flying upwards and getting stuck in the Z-axis or router, while still allowing the air jet to be aimed at the cut: Protection walls can be installed on the sides/back of the machine, to at least keep the chips contained within the work area, when not using a dust shoe: Mine are just made from 0.1'' thick hard foam strips glued to aluminium corner guards, bolted onto the bed. It features a dust shoe that attaches to the X-axis carriage. The natural thing to do is to zero without the dust shoe to see what you are doing (even more so if you are using a touch probe), and then slide the dust shoe in place just before running the job. in a deep slot, they will end up being in the way between the tool and the material, they will accumulate and reduce chip evacuation inside the flutes, all of which are not good for the quality of the cut. If you don’t have a Suckit dustboot you can order the full kit with these. Those GRBL settings are now the standard values in Carbide Motion, starting from version 505. The main drawback is that it does not work well when cutting deep jobs, as the required clearance under the bristles will make the suction efficiency drop significantly. It's surprising how little is needed for effective dust collection --- some of the designs are simply a folded piece of transparency film (or a cut-off from a soda bottle), a threaded part to hold it in place, a vacuum wand or extension zip-tied to the universal spindle mount and possibly a pierced retaining piece to hold the film to the end of the vacuum. But I’m getting tired of wearing “ears” for hours while I work on other projects while running a CNC project. Whatever works for you, but do protect it somehow, metal chips going into the router's air intake will not end well. Even with perfect feeds and speeds, the shop vacuum may not have an adequate filter to cope with this, and even if it does it would require cleaning very often. After viewing product detail pages, look here to find an easy way to navigate back to pages you are interested in. Beyond implementing the emergency stop button, having all power switches in a single place and with a visual cue as to what is currently turned on is very convenient: If you are using a G-code sender that supports keyboard shortcuts, it can be convenient to use a remote keypad (wireless or wired) for those shortcuts, so that the jogging/probing commands can be used without looking at the computer screen. while most of the job will be done by the dust collection system. Here’s how one man made it work, and how you can, too. My first functional piece. We are so happy to continue working with many of them, and some new ones, as we transition to our new Onefinity CNC!. The PwnCNC Dust Boot v2 was designed for my personal machine... the Shapeoko XXL and works with both the included Stock X/Z Carriage AND the HDZ X/Z Carriage upgrade offered by Carbide 3d. the Shapeoko should rest on a rigid and level surface. the other point that made me consider removing the feet is that I am using the tape & glue workholding method a lot, it involves pushing the stock firmly onto the wasteboard for a few seconds, and it did not feel right to be pushing in the middle of the bed, exactly where the natural sag already happens. CNC is just messy. I'm really happy with it so far and it opens up a great number of new project ideas. This was the result. Our dust boot installs in minutes using 4 screws and can accommodate the full Z-Axis travel of your Shapeoko 3 CNC router. The lubricant gets mixed with the compressed air, and the spray is aimed at the cutting point: However this means that metal chips will be flying all over the work area, so it can be useful to add specific protections. Powermatic 1791331 Micro Dust Air Filtration System (PM1250), SHOP FOX W1685 1.5-Horsepower 1,280 CFM Dust Collector, WEN 3410 3-Speed Remote-Controlled Air Filtration System (300/350/400 CFM), JET 708620B AFS-1000B 550/702/1044 CFM 3-Speed Air Filtration System with Remote and Electrostatic Pre-Filter, WEN 3401 5.7-Amp 660 CFM Dust Collector with 12-Gallon Bag and Optional Wall Mount, Shop Fox W1826 Wall Dust Collector, 2.5 Micron Filtration, POWERTEC DC5370 Wall Dust Collector with 2.5 Micron Filter Bag | 537 CFM, BUCKTOOL 1.2 HP Auto Start 750CFM Dust Collector with 3 Dust Collection Bag, 5.4 Cubic Bag Capacity and 5 PCS Reducer for Woodworking DC50, Shop Fox W1830 3-Speed Hanging Air Filter, Morris Products 13500 Drillers Dust Bowl – Saw Dust Collector – Collects Dust When Drilling Holes for Recessed Lighting Fixtures – Lightweight Flexible Material – Simple Attachment - 12 x 5 x 12 inches, PSI Woodworking DBGULP Big Gulp Dust Hood, CS Unitec EBS 235.1 9" Heavy-Duty Walk-Behind Concrete Floor Grinder with Dust Extraction, 23.7 Amp, Alen FLEX Air Purifier, H13 True HEPA for Large Rooms up to 700 Sqft, SleepScore Validated, Dust, Mold, Pet Odors, White, Cen-Tec Systems 94698 Quick Click 10 Ft. it should be high enough to accommodate the Shapeoko itself. 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